E-Bike Conversion Tools Checklist (Printable)

Print this checklist and take it to your workspace. Every tool you need for a successful e-bike conversion, with direct Amazon links.

Having the right tools makes the difference between a smooth weekend conversion and a frustrating multi-week project. This checklist covers every tool you'll need, organized by category, with specific Amazon product recommendations for the specialty tools.

Print this page (or save it to your phone) and check off each item before starting your conversion. If you're missing any essential tools, order them before beginning — nothing stalls a project faster than realizing you need a bottom bracket wrench at 9pm on a Saturday.

Essential Tools (Required for Any Conversion)

These tools are required for every e-bike conversion. If you don't own them, buy them before starting.

Allen key set (2-10mm): Used for nearly every bolt on the bike and motor. Get a quality set with ball-end tips for angled access. $15-25.

Adjustable wrench (10" or larger): For axle nuts and large fasteners. Get one with a wide jaw opening. $15-25.

Cable ties (100+, multiple sizes): For securing cables to the frame. Get UV-resistant black ones. $8-12.

Wire cutters/strippers: For trimming cables and preparing connections. $15-25.

Electrical tape: For insulating connections. Get high-quality 3M brand. $5-8.

Dielectric grease: For preventing corrosion on electrical connectors. A small tube lasts for years. $5-8.

Bike grease: For bottom bracket threads and general lubrication. Phil Wood or Park Tool. $8-12.

Multimeter: For testing battery voltage and motor continuity. A basic $20-30 multimeter is fine.

Torque wrench (3-15 N·m range): For tightening bolts to spec without over-tightening. $40-60.

Specialty Tools for Mid-Drive Installs

If you're installing a BAFANG BBS02/BBSHD or Tongsheng TSDZ2/TSDZ8, add these tools:

Bottom bracket wrench: Required for removing the existing bottom bracket. Park Tool BBT-22 or similar. $15-20.

Crank puller: Required for removing square-taper and ISIS cranks. Park Tool CCP-22 or similar. $15-20.

Chain tool: Required for sizing the chain to the new chainring position. Park Tool CT-3.3. $20-30.

Cassette lockring tool: Required if you need to remove the rear cassette. $15-20.

Chain whip: Used with the cassette lockring tool. $15-20.

BAFANG-specific BB wrench: Better fit than generic wrenches. Often included with the kit. $12-18.

Specialty Tools for Hub Motor Installs

If you're installing a front or rear hub motor, add these tools:

15mm cone wrench: For axle nuts on most hub motors. $8-12.

Cassette lockring tool: Required for rear hub installs (to transfer cassette). $15-20.

Chain whip: Used with the cassette lockring tool. $15-20.

Tire levers (set of 3): For removing and reinstalling tires during wheel swaps. Park Tool or Pedro's. $8-15.

Torque arm: Not a tool but mandatory for hub motor installs. $15-25.

Optional Tools That Make Life Easier

These aren't required but make the process much smoother:

Bike repair stand: Holds the bike at working height. Game-changer. $80-200.

Magnetic parts tray: Prevents lost bolts. $8-15.

Headlamp: Bright directional light for working under the bike. $20-30.

Cable tie gun: Makes cable ties tighter and cleaner. $15-25.

Soldering iron + solder: For permanent electrical connections. $25-40.

Heat shrink tubing kit: For insulating soldered connections. $10-15.

Bike cleaning supplies: Degreaser, brushes, rags. $20-30.

Recommended Tool Bundles on Amazon

These verified Amazon tool bundles save money vs buying individually:

Oumers Crank Extractor and BB Remover: $15-22. Combines crank puller and BB wrench in one kit.

BAFANG BB Removal Tool: $12-18. Purpose-built for BAFANG motors.

Senzeal Crank Puller: $10-15. Budget crank puller for occasional use.

Total tool investment if starting from scratch: $50-130 depending on quality and kit type.

Pre-Conversion Tool Check

Before starting your conversion, verify you have every tool needed:

For hub motor conversion:
- Allen key set
- 15mm cone wrench
- Adjustable wrench
- Cable ties
- Wire cutters
- Electrical tape
- Dielectric grease
- Torque arm
- Tire levers
- Multimeter (recommended)
- Torque wrench (recommended)

For mid-drive conversion:
- All hub motor tools except 15mm cone wrench
- Bottom bracket wrench
- BAFANG-specific BB wrench
- Crank puller
- Chain tool
- Cassette lockring tool (for chainline adjustment)
- Chain whip
- Bike grease
- New chain (likely needed)

Tool Maintenance Tips

Quality tools last a lifetime if properly maintained:

Clean after each use: Wipe tools with a rag to remove grease and grime.

Lubricate moving parts: Apply light machine oil to pliers and ratchets every 6 months.

Store in a dry place: Moisture causes rust. A tool bag with desiccant is ideal.

Calibrate torque wrench annually: Torque wrenches drift out of calibration.

Replace worn tools: When an Allen key rounds off bolts, replace it immediately.

Where to Buy Tools

Amazon is the best source for e-bike conversion tools — fast shipping, verified reviews, and easy returns. For bike-specific tools, also consider:

Park Tool (parktool.com): The gold standard for bike tools. Higher quality, higher price.

Local bike shops: Good for last-minute tool purchases and advice.

Harbor Freight: Budget option for basic hand tools. Quality is acceptable for occasional use.

REI: Carries Park Tool and other quality brands.

For most converters, Amazon is the right choice. The tools in this guide are all available on Amazon with verified buyer reviews.